Kynar® Resin
Design Properties, Irradiation
SOLUBILITY
Kynar® PVDF resins have limited solubility. Tables 1 and 2 list active and latent solvents. Generally, Kynar® resins are not soluble in aliphatic hydrocarbons, aromatic hydrocarbons, chlorinated solvents, alcohols, acids, halogens, and basic solutions. Kynar Flex® PVDF copolymers tend to be slightly more soluble than the Kynar® PVDF homopolymers due to lower crystallinity. Kynar Superflex® PVDF and Kynar Ultraflex® PVDF can be highly soluble in select solvents.
TABLE 1: ACTIVE* SOLVENTS
| Solvent | Boiling Point °C | Flash Point °C |
|---|---|---|
| Tetrahydrofuran | 65 | -17 |
| Methyl Ethyl Ketone | 80 | -6 |
| Dimethyl Formamide | 153 | 67 |
| Dimethyl Acetamide | 166 | 70 |
*Solvent will dissolve at least 5-10 weight percent Kynar® resin at ambient temperature.
| Solvent | Boiling Point °C | Flash Point °C |
|---|---|---|
| Tetramethyl Urea | 177 | 65 |
| Dimethyl Sulfoxide | 189 | 35 |
| Trimethyl Phosphate | 195 | 107 |
| N-Methyl-2-Pyrrolidone | 202 | 95 |
TABLE 2: LATENT** SOLVENTS
| Solvent | Boiling Point °C | Flash Point °C |
| Acetone | 56 | -18 |
| Methyl Isobutyl Ketone | 118 | 23 |
| Glycol Ethers*** | 118 | 40 |
| Glycol Ether Esters*** | 120 | 30 |
| N-Butyl Acetate | 135 | 24 |
| Cyclohexanone | 157 | 54 |
| Diacetone Alcohol | 167 | 61 |
| Diisobutyl Ketone | 169 | 49 |
**As a rule, latent solvents do not dissolve or substantially swell Kynar® homopolymer resin at room temperature.
***Based on ethylene glycol, diethylene glycol, and propylene glycol.
| Solvent | Boiling Point °C | Flash Point °C |
| Ethyl Acetoacetate | 180 | 84 |
| Butyrolactone | 204 | 98 |
| Isophorone | 215 | 96 |
| Triethyl Phosphate | 215 | 116 |
| Carbitol Acetate | 217 | 110 |
| Propylene Carbonate | 242 | 132 |
| Glyceryl Triacetate | 258 | 146 |
| Dimethyl Phthalate | 280 | 149 |
RADIATION CROSS-LINKING
The different grades of Kynar® homopolymer and copolymer resins are readily cross-linked and do not degrade when irradiated with moderate doses of high energy electron or gamma radiation.
The efficiency of cross-linking is influenced by the grade selection and molecular weight. Examples of Kynar® PVDF-fabricated products utilizing radiation technology are heat-shrinkable tubing and insulated wire capable of withstanding continuous temperatures as high as 180°C (356°F).
RESISTANCE TO NUCLEAR RADIATION
The resistance of Kynar® fluoropolymers to nuclear radiation is excellent. The original tensile strength of the resin is essentially unchanged after exposure to 100 megarads (Mrads) of gamma radiation from a Cobalt-60 source at 50°C (122°F) and in high vacuum (10-6 torr). The impact strength and elongation are slightly reduced due to cross-linking. This resistance to effects of radiation, combined with chemical resistance, has resulted in the successful use of Kynar® components in nuclear reclamation plants.
Tables 3 and 4 below show minimal changes in tensile properties of Kynar® homopolymer and Kynar Flex® copolymer resins exposed to electron beam radiation in doses up to 20 Mrads according to ASTM D882 testing.
TABLE 3: TENSILE MODULUS VS. RADIATION DOSE EXPOSURE (PSI)
|
RESIN |
0 MRADS |
2 MRADS |
4 MRADS |
8 MRADS |
20 MRADS |
|---|---|---|---|---|---|
|
Kynar® 460 |
170 |
180 |
170 |
200 |
190 |
|
Kynar® 720 |
230 |
220 |
230 |
220 |
240 |
|
Kynar® 740 |
200 |
230 |
200 |
220 |
220 |
|
Kynar® 760 |
200 |
190 |
190 |
210 |
220 |
|
Kynar Flex® 2850 |
130 |
130 |
120 |
130 |
130 |
TABLE 4: ULTIMATE TENSILE STRENGTH VS RADIATION DOSE EXPOSURE (PSI)
|
RESIN |
0 MRADS |
2 MRADS |
4 MRADS |
8 MRADS |
20 MRADS |
|---|---|---|---|---|---|
|
Kynar® 460 |
6200 |
6300 |
6000 |
6900 |
7200 |
|
Kynar® 720 |
7400 |
7400 |
7300 |
7300 |
8400 |
|
Kynar® 740 |
6900 |
6900 |
6900 |
7200 |
7900 |
|
Kynar® 760 |
6300 |
6500 |
6700 |
7400 |
7800 |
|
Kynar Flex® 2850 |
4700 |
4700 |
4900 |
4900 |
5600 |